Production Intelligence

OTC Production Dashboard

On-Time Completion tracking across all manufacturing workstations. View completion rates, late operations, and workstation performance trends.

5,630 OTC Records

10 Workstations

Jan 2023+ Data Range

Customer Supplied Equipment

Live view of customer-supplied component ETAs vs PSD. Flags projects getting moved out (missing ETA inside 75 days, or an ETA that lands on/after PSD), plus 75-90 day and 90+ day no-ETA watch lists. Filter by salesperson; click any row for full component detail.

Moving Out Either Rule

No ETA 75-90 / 90+ Days

Live From Monday.com

Engineering Release Dashboard

Engineering timeline vs PSD analysis. Track on-time release rates, engineer performance breakdowns, equipment type analysis, and days moved out trends.

On-Time % Completion

By Engineer Breakdown

Equipment Type Analysis

MANU Hours Behind

Each bay's MANU labor debt over time. Compares the linear PSD→Bay End burn-down to actual MANU hours clocked, and YTD load vs realized for all 9 bays. Drill into any week to see the projects driving the gap.

Hours Behind Per Bay / Total

Load vs Realized YTD by Bay

Weekly History From ERP Snapshots

Steel Fab Hours Behind

Each of the 5 fab workcenters' (SAW, PLAS, PRESS, DRILL, MACH/IRON) labor debt against the Pre-Fab Goal (PSD - 7 days). Compares goal hours to actual ERP hours clocked, plus Load vs Realized and Goal Hours Efficiency. Drill into any snapshot to see the projects past Pre-Fab Goal.

Hours Behind Per Workcenter

Load vs Realized + 90d Projection

Goal Hrs Efficiency Variance % over time

Assembly Capacity

Load vs Realized and Goal-Hours Efficiency for Assembly, Blast, and Paint. Assembly hours stagger 7 days ending on PQ Est Completion Date; Blast & Paint stagger 7 days after MANU finishes. Use for downstream capacity outlook and variance tracking.

Load vs Realized + 90d Projection

Goal Hrs Efficiency Variance % over time

3 Stages ASSY / SAND / PNT

Routing Tracker

Track how long it takes to route projects after engineering release. Analyze routing speed, fabrication lead time before Pre-fab Goal, and release date accuracy.

Routing Time 1-5+ Days

Fab Lead Before PSD-7

2024-2026 Data Range

Restricted

Steel Fab Parts Forecast

Part-count workload forecast for the steel fab building. Historical parts cut vs OTC % and avg days late, plus a forward 30-60 day projection driven by upcoming PSDs and per-equipment part estimates.

Historical 2022-Present

Forecast Next 60 Days

In Dev Reece only

Restricted

TPI Quality Dashboard

All-time TPI / QRN analysis with engineer / equipment / reason breakdowns and a recent-surge spotlight. Surfaces 10 prioritized concerns from the consolidated TPI/QRN/CC board.

4,227 TPIs All-time

Surge: Q1+Q2 Last 90 d

In Dev Reece only

Schedule Optimization KPIs

Historical $/hr analysis by department (Weld, Paint, Assembly, Blast) trended over time. Product mix analysis comparing Conveyors vs Plants by revenue efficiency.

$/hr By Department

Product Mix Hours vs Rev

2022-2026 Data Range